How We Embroider Our Products
Embroidered shirts are sewn in "Flat" mode as shown here:
Shirts (sweatshirts, dress shirts, polo shirts, work shirts, uniforms, etc.) are restrained in a hooping device, which is shown in green in the video. The machine moves the shirt in a horizontal plane. Each needle is loaded with a different color of embroidery thread. For each color in your custom logo, the machine switches needles and sews in your custom colors.
Embroidered caps are sewn in "Tubular" mode
Embroidered baseball caps are sewn similarly, except the machine is switched to Tubular Mode and different restraining devices are used to mount the caps for sewing. When embroidering caps, the machine rotates the cap as well as moving left and right.